Innovative Product for (Portable Electrolytic) Scale Remover without chemical

July 1, 2019 at 6:43 PMadmin

Innovative Product for (Portable Electrolytic) Scale Remover without chemical

Tiaano India an ISO 9001-2015 company developed a new concept in this field, a removal of scale (free calcium carbonate and magnesium carbonate) by electrolytic process, using titanium Electrolyzers. In order to overcome the limitations of conventional cooling water treatment we do manufacturing “Tiaano – ElSr”, an Electrolytic Scale Remover without chemical.

Portable Scale Remover

Out of our various types of Electrolytic Scale remover (ElSr) for different applications, Portable DIP type ElSr also having an additional benefits when we go for cooling tower application. Here we explained about Portable ElSr and its benefits & Installation.

System operation

Ø  ElSr system protects on adhering of conductive salts in an inner wall of the Pipe Lines without using any chemicals.

Ø  All the conductive salt presents in the water will be absorbed by the cathode of Electrolyzer, hence scaling cannot be formed in the downstream of CT Water circuit.

Ø  It generates Oxidants in the water; Oxidants mitigate the Corrosion, Bio-fouling, Micro-Organism growth, Scaling, & spread of airborne bacteria, by producing of 0.4 PPM of NaOCl.  

Ø  Passing DC power across positive and negative element, it creates high pH in the vicinity of the negative.

Ø  High pH causes scale to be deposited in the reactor.  However, the water is not soft at the outlet of the ElSr, but the scale forming ions has been reduced to a level that prevents the precipitation in Water distribution system.  

Ø  The deposited scale shall be removed by gentle rodding as per the scheduled time period against the voltage indicator.

Ø  It is easily moveable and dip inside the reservoir.  Scale deposits are view-through and it consumes very less power.

Ø  The Electrolyzers of ElSr will have the warranty for 36 months on pro rata basis.

Water requirements:

      I.         The feed water should not be purified.  The water should have minimum hardness and electrical conductivity, which will be speed up the process of electrolysis, resulting, effective scale separation. However, if the rust condition in the system is very serious, our ElSr can be used for removing rust also. 

     II.        Though there is an electrical conductivity (DC Power), it is not hazardous, since very very less power.  Also if any malfunctioning in the AC to DC conversion, there is a breaker to protect the same.

Installation:

The system comprises of Electrolysers, IP65 rated Termination Box and Power Panel.  The system shall be immersed inside the water where reservoir flow point.  Normally portable installation always should be installed in diagonally opposite  of the Cooling Tower Reservoir.

Some of our Reference Installations:

Recent installation of portable ElSr in ….

1.         M/s UPL, Jhagardia as like the below sketch.

2.         M/s Granules, Hyderabad

Portable / Dip ElSr before entering into Process

 

Conductive Salt (Scale) deposited in Cathode

 

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